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With the igni- tion on, connect the positive voltmeter Replace and find the lead to pin 1 on the black test harness. Carefully remove the O-ring Figure 86 out of the groove in the bottom of the drive housing. A screw-type hose clamp hharley be substituted in place of the OE hose clamp. Remove the rear fuel tank mounting bolt.

2016 Harley-Davidson Iron 883 — Owner’s Manual

This tool installs the bearing to the specified depth. Main Drive Gear Installation 1. Now quickly remove the spprtster and turn the tester off. Remove the air filter backplate as described in this chapter.

Horn ground wire models 8. Pawl carrier springs 2.

Harley Sportster Manual | eBay

Remove the outer timing cover, inner timing cover and Control gasket as described in Chapter Twelve Ohmmeter module 2. Depending on the degree of unbalance and the speed of the motorcycle, the rider may experience anything from a mild vibration to a violent shimmy that may causes loss of control. Turn the front muffler so haeley its mounting tab engages the stud as shown in Figure and Figure Measure the rocker arm bushing inside diameter Fig- ure 20 and the lower rocker arm cover bore diameter where the shaft rides Figure Place a straightedge over the gerotors as shown in Figure Outer valve spring 5.


Check the brake disc bolts for tightness. The transmission oil also lubricates the clutch, primary drive chain and sprockets.

Remove all dirt and debris from both cylinders.

If damaged, refer re- placement to a dealership. Both you and the bike deserve it! NOTE Do not disassemble the clutch.

NOTE Insert the two cross plate pins into the pin holes in the transmission housing. Mechanical damage may also occur. The drum shift shaft and countershaft should enter their respective crankcase bearings. Butterfly valve solenoid 2.

On models, remove the cam gear guide plates 8, Figure Adjust the throttle and enrichener cables Chapter Three. Top front engine mount Check or replace the spark plugs.

Attach the forward end of sporhster battery strap A, Figure 1 under the front side of the battery tray. Un- less instructed to do so, never loosen a tightened fastener to align the holes.

Remove the spring plate Figure Retaining clip bulb HDI models 9.


Refer to the Lights and Horn section. Connect the probes of an ohmmeter to the cable termi- nals. Inspection Inspect the wheels regularly for lateral side-to-side and radial up-and-down runout, even spoke tension and visi- ble rim damage.


Improperly operating ignition component. Nut HDI models Install a new gasket B, Figure 13 onto the middle rocker cover. Insulate the end of the wire terminal so that it cannot short out on any of the test connectors. Label all parts so they may be returned to their original positions.

The oil pressure signal light should turn on when any of the following occurs: Connect the battery ground wire to the crankcase bolt Figure Reinstall the carburetor as described in this chapter.

Remove the maunal release mechanism B, Figure 38 from the cover and disconnect the cable Sportstre from the ramp and coupling. Install the new bulb and insert the bulb socket into the instrument housing. Bolt models switch zportster models except 13B. Fuel Level Measurement 1.

Feeler Gauge The feeler or thickness gauge Figure msnual is used for measuring the distance between two surfaces. Rear exhaust pipe Adapter ring HDI models Remove the oil pressure switch Chapter Twelve. Check primary chain free play at the upper chain run midway between the sprockets Figure

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